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Basaltra · Project in development

Developing a new ground-support system.

Basaltra is developing an integrated ground-support system for paving, walkways and other light-load areas. The concept combines a honeycomb frame with mineral fill derived from Icelandic volcanic materials, bringing structural design and material development together in one construction system.

Explore the assembly

Turn the concept in your hands.

Rotate the model, separate its layers and explore the frame, fill and paving.

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Interactive concept model · indicative geometryOpen the model full screen

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Watch the concept animation
Basaltra ground-support concept · 3D model animation

The concept pathway

Mineral materials. One integrated system.

Basaltra explores a honeycomb frame and mineral fill working together beneath paving and other light-load areas.

Concept under development. Preliminary fill mixtures exist; the frame and integrated prototype remain to be built and tested. Frame geometry and base layers are illustrative.

  1. Icelandic volcanic material and separate mineral ingredients are shown before mixing. The drawing is an illustration of raw materials, not a disclosed formulation.

    Select minerals

    Explore Icelandic volcanic materials with selected binders and aggregates.

  2. A mixing bowl, mineral inputs and water represent exploratory development of the fill material. Mixture proportions and manufacturing specifications are not shown.

    Develop the fill

    Study how the ingredients work together. Preliminary fill mixtures have been developed.

  3. An exploded concept shows mineral fill above a honeycomb support frame. Cell shape, frame material and connections are illustrative and remain under development.

    Combine frame and fill

    Develop a honeycomb frame that works with the mineral fill as one system.

  4. Exploded paving concept with a surface above the filled frame and deeper base layers below. Properly designed, compacted, drained and frost-protected ground preparation is still required.

    Explore ground uses

    Study the assembly for paving, walkways and light-load areas on a properly designed base.

  5. A schematic load rig, water droplet and thermometer represent planned testing of load performance, water behaviour and freeze–thaw durability. No integrated prototype or validated performance is claimed.

    Test the system

    Build and assess an integrated prototype for load, water and freeze–thaw performance.

The research opportunity

The project explores how the frame and mineral fill can function together as an integrated system for practical ground applications. Its research focus extends beyond the fill material itself to the design, manufacture and performance of the complete assembly. Lower-carbon construction is the wider objective.

Development stage

Exploratory fill mixtures have been developed. The honeycomb frame and integrated prototype remain to be built, and standardised testing is planned. The next stages are intended to examine the system as a whole and establish evidence for its suitability in the proposed applications.

Surefni’s role

Surefni is the project applicant, bringing Basaltra into its research and development portfolio alongside its climate project advisory work. The programme connects early materials research with the development of a practical construction concept.

Research support

Earlier development has received support through Rannís FRÆ and Iceland’s Climate and Energy Fund. The 2025 Climate and Energy Fund award lists Surefni and EFLA for Basaltra.

Work with Surefni

Discuss research and development.

Tell us what you are developing, where it stands and the questions you need to resolve.

Discuss materials R&D